# Retrofit Singer 331K104 ## Machine Specifications * single needle straight lock-stitch 301 * suits, shirts, skirts and other clothing * Max Speed: 2200 stitch/mm * Production circa 1967 * https://www.manualslib.com/manual/154045/Singer-331k1.html ## Retrofit * A sewing machine only turns one way, turn wheel toward operator / anti-clock Forward/Backward sewing is done mechanically (hook movement reversed) ### Add a rotary position sensor on the wheel * To detect needle position : up, down can be two cams with a slotted optical sensor * To get a tachometer signal for speed control can be a holed wheel with a slotted optical sensor * AMS AS5132 Rotary Sensor 8.5-bit rotary position sensor with digital angle (interface), ABI, UVW (up to 6 pole pairs) and PWM output https://ams.com/as5132 360 positions per revolution Serial interface PWM output Incremental output with adjustable number of pulses Max RPM 72_900 * AMS AS5134 https://ams.com/as5134 https://ams.com/as5134#tab/shop-now https://www.mouser.fr/Search/Refine?Keyword=ams+AS5134 ZSST / ZSSM ??? tape/reel ??? 8$/unit ### Motor Driver AC Line * https://en.wikipedia.org/wiki/IEC_60038 * V RMS = 230 V +/- 10% = [207, 253] V $V_RMS = \frac{V_Peak}{\sqrt(2)}$ V Peak = 325 V max to 358 V * 50Hz * STM - Improved Universal Motor Drive https://www.st.com/resource/en/application_note/cd00003829-improved-universal-motor-drive-stmicroelectronics.pdf * NXP - Open Loop Universal Motor Chopper Based 2004 schema with transformless and push-pull BJT for IGBT https://www.nxp.com/docs/en/reference-manual/DRM057.pdf * ON Semi - Low Cost Universal Chopper Drive System https://www.onsemi.com/pub/Collateral/AN1661-D.PDF * DC Drive for Universal Motor http://www.komel.katowice.pl/ZRODLA/FULL/84/ref_02.pdf * STM - Motor control Reference Guide 2021 https://www.st.com/content/ccc/resource/sales_and_marketing/promotional_material/brochure/bf/aa/d0/60/38/83/43/74/Brochure_Motor_Control.pdf/files/Brochure_Motor_Control.pdf/jcr:content/translations/en.Brochure_Motor_Control.pdf * https://www.st.com/en/power-transistors.html * https://www.st.com/content/st_com/en/products/power-transistors/power-mosfets.html https://www.st.com/en/power-transistors/stpower-n-channel-mosfets-gt-350-v-to-700-v.html * https://www.st.com/content/st_com/en/products/power-transistors/igbts.html https://www.st.com/en/power-transistors/600v-h-series-medium-speed-8-to-30-khz.html * https://www.st.com/en/motor-drivers/gate-drivers.html * https://www.st.com/en/motor-drivers/brushed-dc-motor-drivers.html#documentation * https://www.infineon.com/cms/en/product/power/igbt/igbt-discretes/?filterValues=~(444_84_max~(leftBound~5~rightBound~15))&visibleColumnIds=name,opn,productStatusInfo,green,orderOnline,698_min,698_max,618,496_max,444_85_max,444_84_max,662_nom,551,397_nom,396_61_nom,460_max,550_nom,641,packageName,669_nom,673_nom,668_nom,670_nom,548_nom,463_max,476_nom,220_nom,449_max,694_nom,693#!products * STM STGB10H60DF Trench gate field-stop IGBT, H series 600 V, 10 A high speeda https://www.st.com/en/power-transistors/stgb10h60df.html * https://www.infineon.com/cms/en/product/power/gate-driver-ics/1edi05i12af/ * https://design.infineon.com * https://makingcircuits.com/blog/making-a-transformerless-power-supply-circuit/ * https://www.homemade-circuits.com/cheap-yet-useful-transformerless-power/ * https://www.powerelectronicsnews.com/power-supply-design-notes-transformer-less-power-supply/ * https://www.powersystemsdesign.com/articles/the-art-of-generating-negative-voltages/95/9756 * https://www.newelectronics.co.uk/electronics-technology/the-best-way-to-generate-a-negative-voltage-for-your-system/167618/ https://www.ti.com/product/TPS63710 * Designing for Board Level Electromagnetic Compatibility - NXP https://www.nxp.com/docs/en/application-note/AN2321.pdf * https://incompliancemag.com/article/emi-in-components/ * https://www.maximintegrated.com/en/design/technical-documents/tutorials/1/1167.html * https://www.ti.com/lit/an/snoa382/snoa382.pdf?ts=1619383422967 * https://www.quora.com/Why-would-you-place-a-capacitor-parallel-to-a-resistor * https://en.wikipedia.org/wiki/Insulated-gate_bipolar_transistor * Fundamentalsof MOSFETand IGBT Gate Driver Circuits - TI https://www.ti.com/lit/ml/slua618a/slua618a.pdf?ts=1619353660538 * Isolated Gate Drivers—What, Why, and How? - Analog https://www.analog.com/en/analog-dialogue/articles/isolated-gate-drivers-what-why-and-how.html > The structure of an IGBT/power MOSFET is such that the gate forms a nonlinear capacitor. Charging the gate capacitor turns the power device on and allows current flow between its drain and source terminals, while discharging it turns the device off and a large voltage may then be blocked across the drain and source terminals. The minimum voltage when the gate capacitor is charged and the device can just about conduct is the threshold voltage (VTH). For operating an IGBT/power MOSFET as a switch, a voltage sufficiently larger than VTH should be applied between the gate and source/emitter terminals. > Consider a digital logic system with a microcontroller that can output a PWM signal of 0 V to 5 V on one of its I/O pins. This PWM would not be enough to fully turn on a power device used in power systems, as its overdrive voltage generally exceeds the standard CMOS/TTL logic voltage. Thus, an interface is needed between the logic/control circuitry and the high power device. ## Examples of Machine Specifications ### Janome S9 * 1000 stitch/mm ### ZOJE ZJ-A6000-G * Glasman 550,00€ HT ### JUKI DDL-8700 * https://jukieurope.com/en/ism/product/ddl-8700 * https://www.glasman.fr/a227/machine-a-coudre-industrielle-piqueuse-plate-juki-ddl8700-ddl8700.html 820,00€ HT * Matière ordinaire moyenne * Longueur maximal du point: 5mm * 5500 stitch/mm * table 105,110 ou 120cm sur 55 ou 60cm * SERVO Moteur éléctronique silencieux 220V ## Motor Retrofit * https://www.glasman.fr/c9435/pieces-detachees/machine-a-coudre-indutriellle/moteurs * Moteur éléctronique pour machine à coudre industrielle POWERMAX AHU 27-55 200-240V 5000 tours/min 550W 300 €/TTC https://www.glasman.fr/a12024/moteur-electronique-machine-a-coudre-insdustrielle.html http://www.powermaxtech.com/editor/attached/file/20150924132220_3095.pdf Motor ABC phases VCC 5V Encoder A/B Hall ABC Needle Up/Down Pedal analog 5V Lamp 5V Foot lifter electromagnet 24V Suction electromagnet 24V * Positionneur d'aiguille pour machine à coudre SYNCHRONIZER Boite de synchronizer externe, positionneur d'aiguille en bas de couture pour travail de précision Adaptable sur moteur powermax de machine à coudre électronique. 29 €/TTC **Se monte sur le volant** -> 330 €/TTC soit 1/3 prix d'une neuve, 1/2 d'une bonne occasion * https://www.jlperrin.com/166-moteur-de-machine-a-coudre-industrielle# min 200€ * SM750PG2 750W 199€ https://www.mak.one/catalogue/index.php?main_page=product_info&cPath=5&products_id=5 * https://www.amazon.fr/VEVOR-Servomoteur-Industrielle-%C3%89conomiseur-d%C3%A9nergie/dp/B08L6LHLH7 750W 120€