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Commits on Source (6)
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* Production circa 1967
* https://www.manualslib.com/manual/154045/Singer-331k1.html
## Retrofit
* A sewing machine only turns one way, turn wheel toward operator / anti-clock
Forward/Backward sewing is done mechanically (hook movement reversed)
### Add a rotary position sensor on the wheel
* To detect needle position : up, down
can be two cams with a slotted optical sensor
* To get a tachometer signal for speed control
can be a holed wheel with a slotted optical sensor
* AMS AS5132 Rotary Sensor
8.5-bit rotary position sensor with digital angle (interface), ABI, UVW (up to 6 pole pairs) and PWM output
https://ams.com/as5132
360 positions per revolution
Serial interface
PWM output
Incremental output with adjustable number of pulses
Max RPM 72_900
* AMS AS5134
https://ams.com/as5134
https://ams.com/as5134#tab/shop-now
https://www.mouser.fr/Search/Refine?Keyword=ams+AS5134
ZSST / ZSSM ??? tape/reel ???
8$/unit
### Motor Driver
AC Line
* https://en.wikipedia.org/wiki/IEC_60038
* V RMS = 230 V +/- 10% = [207, 253] V
$V_RMS = \frac{V_Peak}{\sqrt(2)}$
V Peak = 325 V max to 358 V
* 50Hz
* STM - Improved Universal Motor Drive
https://www.st.com/resource/en/application_note/cd00003829-improved-universal-motor-drive-stmicroelectronics.pdf
* NXP - Open Loop Universal Motor Chopper Based 2004
schema with transformless and push-pull BJT for IGBT
https://www.nxp.com/docs/en/reference-manual/DRM057.pdf
* ON Semi - Low Cost Universal Chopper Drive System
https://www.onsemi.com/pub/Collateral/AN1661-D.PDF
* DC Drive for Universal Motor
http://www.komel.katowice.pl/ZRODLA/FULL/84/ref_02.pdf
* STM - Motor control Reference Guide 2021
https://www.st.com/content/ccc/resource/sales_and_marketing/promotional_material/brochure/bf/aa/d0/60/38/83/43/74/Brochure_Motor_Control.pdf/files/Brochure_Motor_Control.pdf/jcr:content/translations/en.Brochure_Motor_Control.pdf
* https://www.st.com/en/power-transistors.html
* https://www.st.com/content/st_com/en/products/power-transistors/power-mosfets.html
https://www.st.com/en/power-transistors/stpower-n-channel-mosfets-gt-350-v-to-700-v.html
* https://www.st.com/content/st_com/en/products/power-transistors/igbts.html
https://www.st.com/en/power-transistors/600v-h-series-medium-speed-8-to-30-khz.html
* https://www.st.com/en/motor-drivers/gate-drivers.html
* https://www.st.com/en/motor-drivers/brushed-dc-motor-drivers.html#documentation
* https://www.infineon.com/cms/en/product/power/igbt/igbt-discretes/?filterValues=~(444_84_max~(leftBound~5~rightBound~15))&visibleColumnIds=name,opn,productStatusInfo,green,orderOnline,698_min,698_max,618,496_max,444_85_max,444_84_max,662_nom,551,397_nom,396_61_nom,460_max,550_nom,641,packageName,669_nom,673_nom,668_nom,670_nom,548_nom,463_max,476_nom,220_nom,449_max,694_nom,693#!products
* STM STGB10H60DF Trench gate field-stop IGBT, H series 600 V, 10 A high speeda
https://www.st.com/en/power-transistors/stgb10h60df.html
* https://www.infineon.com/cms/en/product/power/gate-driver-ics/1edi05i12af/
* https://design.infineon.com
* https://makingcircuits.com/blog/making-a-transformerless-power-supply-circuit/
* https://www.homemade-circuits.com/cheap-yet-useful-transformerless-power/
* https://www.powerelectronicsnews.com/power-supply-design-notes-transformer-less-power-supply/
* https://www.powersystemsdesign.com/articles/the-art-of-generating-negative-voltages/95/9756
* https://www.newelectronics.co.uk/electronics-technology/the-best-way-to-generate-a-negative-voltage-for-your-system/167618/
https://www.ti.com/product/TPS63710
* Designing for Board Level Electromagnetic Compatibility - NXP
https://www.nxp.com/docs/en/application-note/AN2321.pdf
* https://incompliancemag.com/article/emi-in-components/
* https://www.maximintegrated.com/en/design/technical-documents/tutorials/1/1167.html
* https://www.ti.com/lit/an/snoa382/snoa382.pdf?ts=1619383422967
* https://www.quora.com/Why-would-you-place-a-capacitor-parallel-to-a-resistor
* https://en.wikipedia.org/wiki/Insulated-gate_bipolar_transistor
* Fundamentalsof MOSFETand IGBT Gate Driver Circuits - TI
https://www.ti.com/lit/ml/slua618a/slua618a.pdf?ts=1619353660538
* Isolated Gate Drivers—What, Why, and How? - Analog
https://www.analog.com/en/analog-dialogue/articles/isolated-gate-drivers-what-why-and-how.html
> The structure of an IGBT/power MOSFET is such that the gate forms a nonlinear capacitor. Charging
the gate capacitor turns the power device on and allows current flow between its drain and source
terminals, while discharging it turns the device off and a large voltage may then be blocked
across the drain and source terminals. The minimum voltage when the gate capacitor is charged and
the device can just about conduct is the threshold voltage (VTH). For operating an IGBT/power
MOSFET as a switch, a voltage sufficiently larger than VTH should be applied between the gate and
source/emitter terminals.
> Consider a digital logic system with a microcontroller that can output a PWM signal of 0 V to 5 V
on one of its I/O pins. This PWM would not be enough to fully turn on a power device used in power
systems, as its overdrive voltage generally exceeds the standard CMOS/TTL logic voltage. Thus, an
interface is needed between the logic/control circuitry and the high power device.
## Examples of Machine Specifications
### Janome S9
* 1000 stitch/mm
### ZOJE ZJ-A6000-G
* Glasman 550,00€ HT
### JUKI DDL-8700
* https://www.glasman.fr/a227/machine-a-coudre-industrielle-piqueuse-plate-juki-ddl8700-ddl8700.html
820,00€ HT
* Matière ordinaire moyenne
* Longueur maximal du point: 5mm
* 5500 stitch/mm
* table 105,110 ou 120cm sur 55 ou 60cm
* SERVO Moteur éléctronique silencieux 220V
## Motor Retrofit
* https://www.glasman.fr/c9435/pieces-detachees/machine-a-coudre-indutriellle/moteurs
* Moteur éléctronique pour machine à coudre industrielle POWERMAX AHU 27-55 200-240V 5000 tours/min 550W
300 €/TTC
https://www.glasman.fr/a12024/moteur-electronique-machine-a-coudre-insdustrielle.html
* Positionneur d'aiguille pour machine à coudre SYNCHRONIZER
Boite de synchronizer externe, positionneur d'aiguille en bas de couture pour travail de précision
Adaptable sur moteur powermax de machine à coudre électronique.
29 €/TTC
**Se monte sur le volant**
# Commercial Sewing Machine Servo Motor
## Motor and Driver Design
* 3-phase BLBC
voltage: 220V
power: 400W, 550W 3/4hp, 750W 1hp
current: ~ 4A
torque: ~ 1Nm soit 3kg pour une bielle de 30mm (1, 1.5, 2.5Nm)
speed: 5500rpm
* diode bridge -> 560u -> 3x half-bridge IGBT with 15V gate driver
## Needle Position Sensor Design
~ 30 €/TTC ( with adaptor ???? )
* 2 cam discs for up and down position with optical fork
* sensor frame is mounted on the machine or the table
* sensor shaft is mounted on the threaded hole of the machine wheel
can require an adaptor
## Docs
* https://www.duerkopp-adler.com/commons/download/public/271/HVP-70-4-ED-2-CE_EN.pdf
https://www.duerkopp-adler.com/commons/download/public/271/HVP_70-4-ED-2-CE_FR.pdf
solenoid supply voltage 24 V or 30 V DC
* https://globalsew.fr/wp-content/uploads/2017/01/SV-550-Manual.pdf
photo positionneur
* https://s3.amazonaws.com/precisionmachines/GlockCNC+750+watt+brushless+spindle+driver.pdf
* http://www.motor-chinese.com/Sewing-machine-motor-Clutch-motor-Induction-motor.html
* http://www.motor-chinese.com/product/Series-550-Sewing-machine-motor-Servo-motor-Induction-motor.html
Sewing Machine Servo Motor Circuit Board Repairing Tutorial **avec video du pcb**
* # 1 https://www.youtube.com/watch?v=VLQBiXaB66M
* # 2 https://www.youtube.com/watch?v=XgmmhWFAbbY
## POWERMAX AHU27-55 (Moteur éléctronique pour machine à coudre industrielle)
### Specifications
* AH27 User Manualhttp://www.powermaxtech.com/editor/attached/file/20150924132220_3095.pdf
* AHE58-55 Instruction Manual http://www.powermaxtech.com/editor/attached/file/20150601151348_3158.pdf
* 200-240 V
* 50-60 Hz
* input current 4A
* 5000 tours/min
* output power 550W
* output torque 1N.m
* Motor ABC phases
* VCC 5V
* Encoder A/B
* Hall ABC
* Needle Up/Down
* Pedal analog 5V
* Lamp 5V
* Foot lifter electromagnet 24V
* Suction electromagnet 24V
IHM
* LCD
* 5 buttons
function
save
hundred: adjustable speed
stop: up/down
soft start
* functions
min/max speed
soft start stich number
soft start maximum speed
pedal curve: linear, 2 segment piecewise, arithmetic (square, square root), S curve
etc. ...
### Distributors
-> 330 €/TTC soit 1/3 prix d'une neuve, 1/2 d'une bonne occasion
* https://www.glasman.fr/c9435/pieces-detachees/machine-a-coudre-indutriellle/moteurs
* https://www.glasman.fr/a12024/moteur-electronique-machine-a-coudre-insdustrielle.html
300 €/TTC
* https://www.glasman.fr/a15674/power-synchronizer-positionneur-aiguille.html
29 €/TTC avec adapteur ????
* https://www.francemachinesacoudre.fr/Moteur-industriel-PowerMax-550-W-Moteur-Accessoires-PROFESSIONNELS/p/4/424/2036/
270 €/HT
* https://www.fuse.it/montaggio/motori-c519
## Jack 513A
### Specifications
* https://konsew.com/download/jack%20513%20A%20New%20servo,%20silent%20motor%20for%20industrial%20sewing%20machines%20PDF.pdf.989b009760079149cffa50650f102514
* https://www.college-sewing.co.uk/pub/media/productfileupload/j/a/jack_servo_motor_-_installation_instructions.pdf
* https://www.college-sewing.co.uk/pub/media/productfileupload/j/a/jack_servo_motor_-_operating_instructions.pdf
Model JK-513A
* permanent magnet synchronous motor
* input voltage 220V
* rated power 550W 3/4hp
* rated speed 4500r/min
* insulation level B
* duty type S1
* protection level IP24
* http://en.chinajack.com
* Jack sewing machine pcb boards services https://www.youtube.com/watch?v=yEpupOPmlHs
* Jack Service Class teach you how to solve A4 machine ERROR 01 problem https://www.youtube.com/watch?v=MvAGHzImBFc
pcb debug
15V on board SMPS
TIAN YI DE3F-N-A 10A 4PINS 12VDC Power Relay
capa electrolytic 560u 400WV 105°C ( tau = RC = 20R * 500u = 10 ms = 2*50 Hz )
Infineon 6eD003L08-F2 200 V and 600 V three-phase gate driver https://www.infineon.com/dgdl/Infineon-6ED003L0x_F2-DS-v02_09-EN.pdf?fileId=db3a3043315daf4401316108306d4190
6 IGBT
IHM
* 2 digit
* 2 buttons P S
* features: very basic and english-chinese manual ...
### Distributors
* https://www.stecker.be/fr/produit=moteur-jk-513a-1-avec-positionneur-550w-jack&id=s80575
250€ avec livraison
* https://www.stecker.be/fr/produit=moteur-jk-563a-1-avec-positionneur-750w-jack&id=s80576
325€
* https://www.college-sewing.fr/catalog/product/view/id/188501/s/jk-513a-1-jk511a1-220v-550w-servo-3-4-hp-motor-with-needle-position/category/1073/
126€HT UK
gros catalogue 2018 ...
https://www.college-sewing.co.uk/contact
* https://www.college-sewing.co.uk/accessories/motors-accessories/servo-motors/jack-servo-motors
* https://www.college-sewing.co.uk/jk-17-220v-pcb-board-for-jk513a-550w-jack-servo-motor.html
110L
* https://machine-a-coudre-petit.fr/moteur-machine-a-coudre-industrielle/2059-moteur-machine-a-coudre-jack-jk-513a.html
260€ sans synchronizer **hors de prix !!!**
* https://machine-a-coudre-petit.fr/moteur-machine-a-coudre-industrielle/2058-moteur-machine-a-coudre-jack-jk-513a.html
avec 290€
* https://www.ebay.fr/itm/Servo-motor-for-sewing-machines-Jack-JK-513A-/192428540636
154€ + 18€
* https://prom.ua/p6352179-servodvigatel-jack-513a.html
photos
## Zoje
* https://www.sewtex.de/Motore--Gestell--Tischplatte--Zubehoer-fuer-Naehmaschinen--Stuehle--Leuchten--Transportwagen--Industriestuhl--Schere
* https://www.sewtex.de/Motore--Gestell--Tischplatte--Zubehoer-fuer-Naehmaschinen--Stuehle--Leuchten--Transportwagen--Industriestuhl--Schere/ZOJE-TZ-ZJ550W-S-Servomotor--Naehmaschinenmotor.html?XTCsid=63605956a6aad7369631c061c079a459
Zoje AC Servo Motor TZ ZJ550W S mit Positionsgeber 550W 220Volt Speed bis 5500 RPM
176€
* https://www.sewtex.de/Motore--Gestell--Tischplatte--Zubehoer-fuer-Naehmaschinen--Stuehle--Leuchten--Transportwagen--Industriestuhl--Schere/ZOJE-TZ-ZJ750W-S-Servomotor--Naehmaschinenmotor.html?XTCsid=63605956a6aad7369631c061c079a459
Zoje AC Servo Motor TZ ZJ750W S mit Positionsgeber 750W 220Volt
210€
## Autres
* https://www.sewtex.de/Motore--Gestell--Tischplatte--Zubehoer-fuer-Naehmaschinen--Stuehle--Leuchten--Transportwagen--Industriestuhl--Schere/Powermax--AC-Servomotor--Motor-fuer-Naehmaschinen-BRUSHLESS-SERVO-MOTOR--Naehmaschinenmotor.html
POWERMAX AC SERVO MOTOR LM-LTB400 mit Positionsgeber ( Nadel Positionierung ) 400W 220-230V
205€
* https://www.goldstartool.com/brushless-dc-servo-motor-for-industrial-sewing-machines.htm
110$
* http://atlaslevy.com/Brushless-Servo-Motor-for-Industrial-Sewing-machines-ATM550_p_4129.html
Finch ATM550
168$
## Autres Chinoiserie
* https://www.ebay.com
il y a des choses à partir de 100€ mais ???
* https://www.aliexpress.com
* https://www.jlperrin.com/166-moteur-de-machine-a-coudre-industrielle#
min 200€
* SM750PG2 750W 199€
https://www.mak.one/catalogue/index.php?main_page=product_info&cPath=5&products_id=5
* https://www.amazon.fr/VEVOR-Servomoteur-Industrielle-%C3%89conomiseur-d%C3%A9nergie/dp/B08L6LHLH7
750W 120€
# Electronic Notes
* STM - Improved Universal Motor Drive
https://www.st.com/resource/en/application_note/cd00003829-improved-universal-motor-drive-stmicroelectronics.pdf
* NXP - Open Loop Universal Motor Chopper Based 2004
schema with transformless and push-pull BJT for IGBT
https://www.nxp.com/docs/en/reference-manual/DRM057.pdf
* ON Semi - Low Cost Universal Chopper Drive System
https://www.onsemi.com/pub/Collateral/AN1661-D.PDF
* DC Drive for Universal Motor
http://www.komel.katowice.pl/ZRODLA/FULL/84/ref_02.pdf
* STM - Motor control Reference Guide 2021
https://www.st.com/content/ccc/resource/sales_and_marketing/promotional_material/brochure/bf/aa/d0/60/38/83/43/74/Brochure_Motor_Control.pdf/files/Brochure_Motor_Control.pdf/jcr:content/translations/en.Brochure_Motor_Control.pdf
* https://www.st.com/en/power-transistors.html
* https://www.st.com/content/st_com/en/products/power-transistors/power-mosfets.html
https://www.st.com/en/power-transistors/stpower-n-channel-mosfets-gt-350-v-to-700-v.html
* https://www.st.com/content/st_com/en/products/power-transistors/igbts.html
https://www.st.com/en/power-transistors/600v-h-series-medium-speed-8-to-30-khz.html
* https://www.st.com/en/motor-drivers/gate-drivers.html
* https://www.st.com/en/motor-drivers/brushed-dc-motor-drivers.html#documentation
* https://www.infineon.com/cms/en/product/power/igbt/igbt-discretes/?filterValues=~(444_84_max~(leftBound~5~rightBound~15))&visibleColumnIds=name,opn,productStatusInfo,green,orderOnline,698_min,698_max,618,496_max,444_85_max,444_84_max,662_nom,551,397_nom,396_61_nom,460_max,550_nom,641,packageName,669_nom,673_nom,668_nom,670_nom,548_nom,463_max,476_nom,220_nom,449_max,694_nom,693#!products
* STM STGB10H60DF Trench gate field-stop IGBT, H series 600 V, 10 A high speeda
https://www.st.com/en/power-transistors/stgb10h60df.html
* https://www.infineon.com/cms/en/product/power/gate-driver-ics/1edi05i12af/
* https://design.infineon.com
* https://makingcircuits.com/blog/making-a-transformerless-power-supply-circuit/
* https://www.homemade-circuits.com/cheap-yet-useful-transformerless-power/
* https://www.powerelectronicsnews.com/power-supply-design-notes-transformer-less-power-supply/
* https://www.powersystemsdesign.com/articles/the-art-of-generating-negative-voltages/95/9756
* https://www.newelectronics.co.uk/electronics-technology/the-best-way-to-generate-a-negative-voltage-for-your-system/167618/
https://www.ti.com/product/TPS63710
* Designing for Board Level Electromagnetic Compatibility - NXP
https://www.nxp.com/docs/en/application-note/AN2321.pdf
* https://incompliancemag.com/article/emi-in-components/
* https://www.maximintegrated.com/en/design/technical-documents/tutorials/1/1167.html
* https://www.ti.com/lit/an/snoa382/snoa382.pdf?ts=1619383422967
* https://www.quora.com/Why-would-you-place-a-capacitor-parallel-to-a-resistor
* https://en.wikipedia.org/wiki/Insulated-gate_bipolar_transistor
* Fundamentalsof MOSFETand IGBT Gate Driver Circuits - TI
https://www.ti.com/lit/ml/slua618a/slua618a.pdf?ts=1619353660538
* Isolated Gate Drivers—What, Why, and How? - Analog
https://www.analog.com/en/analog-dialogue/articles/isolated-gate-drivers-what-why-and-how.html
> The structure of an IGBT/power MOSFET is such that the gate forms a nonlinear capacitor. Charging
the gate capacitor turns the power device on and allows current flow between its drain and source
terminals, while discharging it turns the device off and a large voltage may then be blocked
across the drain and source terminals. The minimum voltage when the gate capacitor is charged and
the device can just about conduct is the threshold voltage (VTH). For operating an IGBT/power
MOSFET as a switch, a voltage sufficiently larger than VTH should be applied between the gate and
source/emitter terminals.
> Consider a digital logic system with a microcontroller that can output a PWM signal of 0 V to 5 V
on one of its I/O pins. This PWM would not be enough to fully turn on a power device used in power
systems, as its overdrive voltage generally exceeds the standard CMOS/TTL logic voltage. Thus, an
interface is needed between the logic/control circuitry and the high power device.
# Examples of Machine Specifications
## Janome S9
* 1000 stitch/mm
## Industrial
### ZOJE ZJ-A6000-G
* Glasman 550,00€ HT
### JUKI DDL-8700
* https://jukieurope.com/en/ism/product/ddl-8700
* https://www.glasman.fr/a227/machine-a-coudre-industrielle-piqueuse-plate-juki-ddl8700-ddl8700.html
820,00€ HT
* Matière ordinaire moyenne
* Longueur maximal du point: 5mm
* 5500 stitch/mm
* avec table 105,110 ou 120cm sur 55 ou 60cm
* avec SERVO Moteur éléctronique silencieux 220V ref. ???
# Motor Driver
## AC Line
* https://en.wikipedia.org/wiki/IEC_60038
* V RMS = 230 V +/- 10% = [207, 253] V
$V_RMS = \frac{V_Peak}{\sqrt(2)}$
V Peak = 325 V max to 358 V
* 50Hz
## Brushless DC motor
* https://www.orientalmotor.com/brushless-dc-motors-gear-motors/technology/AC-brushless-brushed-motors.html
* https://www.electricaltechnology.org/2016/05/bldc-brushless-dc-motor-construction-working-principle.html
* https://www.integrasources.com/blog/bldc-motor-controller-design-principles/
* http://www.makeitortakeit.in/documents/653/22._Speed_Control_of_BLDC_Motor_by_using_PWM.pdf
* https://www.st.com/resource/en/application_note/cd00041736-pwm-management-for-3phase-bldc-motor-drives-using-the-st7mc-stmicroelectronics.pdf
* https://www.renesas.com/us/en/support/engineer-school/brushless-dc-motor-01-overview
* https://www.renesas.com/us/en/support/engineer-school/brushless-dc-motor-02-inverter-pmw
très bonne explication
* https://patents.google.com/patent/CN203559240U/en
Sewing machine driven by brushless DC motor
* https://www.st.com/en/motor-drivers/brushless-dc-motor-drivers.html
* STM L6234 Three phase motor driver
https://www.st.com/en/motor-drivers/l6234.html